Electric Three-Wheeler Maintenance Guide

Electric three-wheelers in India have emerged as an effective and eco-friendly solution for the transportation business. These Electric three-wheelers are mainly popular for their low operating costs, minimal environmental impact, and impressive performance. 

However, just like any other vehicle, electric three-wheelers require regular maintenance to ensure their longevity, performance, and safety. By following a few basic maintenance tips, users can keep their three-wheelers running smoothly for years, minimizing downtime and preventing expensive repairs. This article will provide a comprehensive guide on maintaining your electric three-wheeler in India, offering simple and easy advice and practical tips.

Basic Maintenance Tips for Electric Three-Wheelers

Regular maintenance can be broken down into subcategories: tyre care, electrical system upkeep, battery management, and the maintenance of moving parts. Each of these elements plays an important role in ensuring the smooth operation of an electric three-wheeler.

1. Tyre and Pressure Check

The tyres are the only part of the vehicle in direct contact with the road, so keeping them in good condition is vital for performance and safety. Check the tyres regularly for any signs of cuts, punctures, uneven wear, or bulges. 

These issues could be signs of alignment or suspension problems. Proper tyre pressure is also essential, as underinflated tyres cause poor handling, excessive tyre wear, and unnecessary energy consumption. On the other hand, overinflated tyres may result in reduced traction and a rougher ride.

It’s important to check tyre pressure frequently using a pressure gauge and adjust it according to the manufacturer’s recommendations. Tyre manufacturers often recommend inflating the tyres to a specific pressure range, which helps balance ride quality and fuel efficiency.

2. Electrical System Inspection

The electrical system of an electric three-wheeler powers several essential components, including the lights, indicators, and battery charging system. Over time, connections may weaken or corrode, leading to electrical failures.

Start by checking the battery terminals for corrosion. A buildup of dirt or corrosion on battery terminals can reduce electrical flow, leading to poor battery performance. If you notice any buildup, clean the terminals with a mixture of baking soda and water to remove corrosion.

It’s also important to ensure that all lights, including taillights, brake lights, and indicators, are functioning properly. If any of these components stop working, it’s mostly a sign of a blown fuse or damaged bulb. Replacing the fuse or bulb is a quick fix and can save you from accident on the road. If the lights still don’t work after replacing the fuse or bulb, there could be an underlying wiring issue that requires professional attention.

3. Moving Parts Lubrication

An electric three-wheeler consists of several moving parts, such as the steering system, suspension, and door hinges, that require lubrication to reduce friction and wear. Regular lubrication of these parts ensures smooth operation and extends the lifespan of these components.

Always use the recommended lubricant for each part as specified in the owner’s manual. Consult the manual to determine the frequency and type of lubricant to use for each component. For example, the steering system may require a specific grease, while suspension components may need oil-based lubricants.

4. Battery Maintenance

The battery is the heart of any electric vehicle, and its maintenance is essential for ensuring the vehicle’s optimal performance. Most electric three-wheelers in India use liquid-cooled batteries. It regulates the temperature and improve efficiency, especially in hot climates or during long trips.

It’s crucial to maintain proper charging habits to prolong battery life. Avoid completely discharging the battery, as this can put unnecessary strain on the battery cells. Instead, try to charge the battery frequently and stop charging once it reaches full capacity. Overcharging can reduce battery lifespan, so disconnect the charger promptly when charging is complete.

While fast charging is convenient for short bursts of energy, regular slow charging is recommended for maintaining battery health in the long term. Fast charging generates more heat, which can stress the battery cells over time. Balancing the use of both fast and slow charging methods will help keep the battery in good condition.

5. Brake System Maintenance

The braking system is one of the most critical safety features on any vehicle, including electric three-wheelers. Regularly inspect the brake pads for wear, as worn-out brake pads can significantly reduce braking efficiency and compromise safety. If the brake pads are thin, it’s time to replace them.

Check the brake fluid levels regularly and top them up as needed. Low brake fluid can result in a spongy brake pedal and reduced braking power. Additionally, ensure that the brake cables and lines are in good condition, free from cracks, and properly adjusted.

Also Read: Best Auto Rickshaw Manufacturers in India

Troubleshooting Common Issues

Even with regular maintenance, you may encounter common issues that can affect the performance of your electric three-wheeler. Understanding how to troubleshoot these problems can help keep your vehicle on the road longer.

1. Battery Charging Problems

One of the most common issues with electric vehicles is charging failure. If your vehicle is not charging properly, the first step is to check the charger and the connectors. Ensure that the charger is securely plugged into both the vehicle and the power source. Loose or damaged connectors can interrupt the charging process, leading to incomplete charging.

If the charger is functioning correctly, the next step is to inspect the vehicle’s charging port and battery. Clean the connectors and check for any signs of damage. If the problem persists, you may need to replace the charger or battery, depending on the issue.

2. Lights and Indicators Not Working

If the lights or indicators stop working, the issue may be as simple as a blown fuse or burnt-out bulb. Start by replacing the bulb or fuse and testing the lights again. If the problem persists, inspect the wiring for any signs of fraying or cuts. Minor wiring issues can often be fixed using electrical tape or heat shrink tubing.

If you’re unable to identify the issue, it’s advisable to seek help from a professional technician who can diagnose and repair more complex wiring or electrical issues.

3. Steering Issues

If you notice stiffness or unusual noise while steering, it may be a sign of insufficient lubrication in the steering components. Apply the recommended lubricant and test the steering to see if the issue improves. If the steering remains stiff, the problem may lie in the steering column or linkage, which could need repairs or replacement.

4. Suspension Problems

The suspension system plays a critical role in the handling and comfort of your vehicle. If you experience a rough ride or notice unusual handling, inspect the suspension components for wear. Check the shock absorbers, bushings, and springs for any signs of damage or deterioration. Replace any worn-out parts to restore the smoothness of the ride.

Expert Servicing for Long-Term Care

In addition to regular DIY maintenance, it’s highly recommended to have your electric three-wheeler serviced by experts periodically. Professional technicians can inspect the vehicle thoroughly and address any potential issues that may not be immediately apparent. Routine servicing ensures that your three-wheeler operates at its best and detect problems early before they turn into expensive repairs.

Also Read: Battery Swapping in Electric Vehicles: A Game-Changer for the EV Industry

CMV360 Says

Maintaining an electric three-wheeler in India involves a few major practices that can extend the vehicle's lifespan, improve performance, and ensure safety. Regular tyre checks, electrical system inspections, battery maintenance, lubrication of moving parts, and brake system care are essential components of a comprehensive maintenance routine. While regular DIY maintenance is important, it’s equally crucial to rely on professional service for thorough inspections and repairs.