Essential Maintenance Tips for BS6 Small Commercial Trucks in India

Small commercial trucks are essential assets for businesses, aiding in transportation and logistics. With the shift to BS6 emission norms in India, these vehicles have become more advanced but also require careful maintenance to ensure longevity and efficiency. 

When it comes to mini trucks maintenance, operators need to be aware of a few special factors. These mini trucks in India require specialist maintenance to keep them running smoothly, assuring both safety and efficiency on the road. 

Understanding the complexities of Small commercial vehicle maintenance, from engine types to suspension systems, is critical for keeping a fleet in good condition.

Whether you've recently purchased a mini truck or have one with some mileage, ensuring effective and timely maintenance is crucial to prolonging their lifespan and maintaining consistent profitability. In this article, we will discuss essential maintenance tips for BS6 small commercial trucks in India.

Essential Maintenance Tips for BS6 Small Commercial Trucks in India

Here are some practical tips for effectively caring for your BS6 small commercial or mini trucks:

Regular Maintenance Checks

Routine inspections are crucial to keep your BS6 truck running smoothly. Schedule regular checks for engine oil, coolant levels, brake fluid, and tyre pressure. Follow the manufacturer's recommended maintenance schedule for timely servicing. 

A damaged suspension system can provide an uncomfortable ride and poor handling. When performing regular maintenance checks, visually inspect the suspension system. Include this in your quarterly or semi annual maintenance schedule.

Also Read: Top 5 Mini Trucks in India 2024

Fuel Quality and Efficiency

BS6 trucks are designed to be more fuel-efficient, but using high-quality fuel is essential. Ensure you fill up at reputable fuel stations to prevent fuel contamination, which can affect engine performance and emission levels.

Monitoring Emissions

BS6 norms enforce stricter emission standards, so monitoring your truck's emissions is vital. Regularly check the exhaust system and catalytic converter for any signs of damage or blockage to maintain compliance and optimal performance.

Check the engine oil levels and Filter

Engine oil lubricates and protects your truck's engine, but it must be cleaned and tested regularly. Also, remember to change the filter because it gathers pollution such as dirt and debris, which can degrade engine performance.

Clean air filters are crucial for the efficient operation of your truck's engine. Replace or clean the air filters as per the manufacturer's recommendations to prevent dust and debris from entering the engine, which can lead to reduced efficiency. The complete engine cooling system and transmission should be maintained on schedule.

Belts and hoses

Inspect for signs of wear and repair as needed to avoid unexpected breakdowns. Check belts and hoses visually for wear, cracks, and fraying. Replace as needed. Include this in your monthly inspection schedule.

Check that additional fluids are present in the required capacity

Aside from the engine oil, make sure that all other fluid levels are correct, including the engine coolant, torque fluid, and braking fluid. The engine coolant regulates temperature, allowing it to maintain consistent performance levels.

Low oil levels can cause engine damage, but insufficient coolant might result in overheating. Check the engine oil and coolant levels regularly, preferably before every journey. Monitor the levels and replenish them as needed. Torque fluid is a hydraulic fluid that helps trucks transfer more energy from their transmission clutches to shift speeds.

Replace batteries on time

Maintaining appropriate battery health is crucial since a dirty, outdated, or drained battery could leave your truck stuck on a trip. Keep the batteries free of dust and dirt at all times. Remember to replace the battery about every four years.

Check the clutch and braking systems

The clutch system is critical to smooth rides, therefore inspect the clutch arm and clean and lube the bearings at both ends. Pull the clutch cable and make sure the clutch arm assembly moves smoothly and returns to its original position.

The brakes must also be serviced regularly, at least once every six months, to keep your mini truck running smoothly as it travels through cities and highways. The braking system is critical for safety. Inspect brake pads, discs, and brake fluid levels regularly.

Worn-out brakes put safety at risk. Replace worn-out components promptly to ensure reliable braking performance and avoid costly repairs in the future. Brake pads and rotors should be inspected every time the oil is changed or every 20,000-30,000 miles. Replace as needed.

Check Tyre

While it may not seem vital, keep your mini truck's tyres clean of dust and corrosion. Before inserting the tube, ensure that the tyre's interior has been cleansed. 

Another step is to rotate the tyres, which is necessary for maintaining even tread and extending their life. This also reduces vibrations, increases the mileage of the truck, and extends the life of the vehicle's suspension components. 

Also, check tyre pressure regularly and inspect for signs of wear and tear. Properly inflated tyres improve fuel efficiency and handling.

Wheel Alignment and Balancing

Misaligned wheels can result in uneven tyre wear, compromising handling and safety. Plan a wheel alignment and balancing every 12,000 to 15,000 miles, or as advised by the manufacturer.

Cooling System Maintenance

The cooling system is essential for preventing engine overheating. Regularly check coolant levels and inspect hoses for leaks or damage. Ensure the radiator is clean and free of debris to maintain efficient cooling.

Regular Parts Inspection and Replacement

Replacing truck parts can be time-consuming and expensive, especially if spares are not available. Good maintenance involves taking preventive measures. 

Regularly check all mechanical, electrical, and electronic parts of the truck. Ensure they are in good condition and replace them when needed.

Emergency Tools kit

Keep important emergency equipment such as a jack and lug wrench in good form, lubricated, and readily available at all times. Check that they are in proper functioning order at each vehicle inspection.

Driver Training and Awareness

Educate drivers on the specific features and requirements of BS6 trucks in India. Proper driving habits such as smooth acceleration and braking can contribute to fuel efficiency and reduce wear on mechanical components.

Create a Comprehensive Checklist

Create a complete checklist that includes all key components of truck maintenance, such as the engine, transmission, brakes, tyres, suspension, and safety equipment. Customize it to meet the specific needs of your trucks and the manufacturer's recommendations.

Also Read: Tips for Selling Your Commercial Vehicles

CMV360 Says

Effective care and maintenance of BS6 small commercial trucks in India are essential for maximizing their lifespan, maintaining efficiency, and ensuring compliance with emission standards. 

By following these tips and adhering to manufacturer guidelines, businesses can minimize operational costs and enhance the reliability of their fleet. Regular inspections and proactive maintenance efforts will ultimately contribute to the overall success and profitability of your transportation operations.

At CMV360, we not only understand the importance of your requirement for trucks, but we are also committed to helping you buy the best truck in India within your budget.